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I don't think what he is doing is morally incorrect. If the customer does not provide the proper specification for the sign, then it is up to the Mfg. of the signs to come up with the correct specification. From a business standpoint, a sign that is smaller, takes less material, and thus is cheaper in the end. It would be cost prohibitive for the business owner to make a bigger sign that would use more material IF no spec. was provided. Maybe that’s his justification for the "non-compliant" signs.

I'm sure he is just in the sign making business, and not the 30.06 sign making business.

When I send down a set of prints to the machine shop, I get exactly what I designed. If something is incorrect with the part, it was a mistake on my part, and not the machinists.